John Kolb, Retired U.S. Marine Corps Helicopter Pilot, Making 1:6 Scale Collectible “Minirounds”

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Miniature Metal Munitions Master— Retired USMC Captain, John Kolb (shown here in his workshop), holds up a piece of aluminum he’s begun shaving and shaping down into what will ultimately become one of his exclusive “miniround” miniature artillery shell collectibles. (Photo: John Kolb) Click to enlarge.

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Pop-a-Top (or not)— John’s “Mini M107” is available in two versions, standard or bottle opener. (Photo: John Kolb)

1:6 Scalers are all about realistic detail. In that regard, you won’t find more realistically detailed 1:6 scale ordnance for your GIjOE’s artillery pieces than those currently being created and sold by former USMC helicopter pilot, John Kolb. We stumbled across John’s outstanding work on the internet recently and were absolutely floored by what we had discovered—highly accurate, all-metal, perfectly detailed, 1:6 scale miniature (non-functioning) replicas of U.S. military artillery ordnance. OOHrah!

Judging by the closeup photos on John’s “Minirounds” website (see HERE), Kolb has achieved the highest possible level of realism and quality at 1:6 scale. Much like fellow 1:6 scale artist/artisan, Jonathan DeGuzman (see HERE), Kolb is also working with real metals, carefully handcrafting each and every item in his own workshop, all by hand. In the following interview, exclusive to readers of The Joe Report, John kindly “reveals all” regarding his exciting new line of “Miniround” products. Enjoy!


TJR: Hi John! Thanks so much for taking time out to discuss your work today. Please tell us all about “Minirounds,” what you do there, and how you came upon the idea to create miniature metal ordnance collectibles in 1:6 (and other) scales.

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“Minirounds is a micro company; just me actually; specializing in the replica ordnance market. I recently retired in March of 2015 from the Marine Corps where I flew CH53E/D helicopters as an Officer and worked as an electronics technician as an Enlisted man. I knew that I didn’t want to fly when I transitioned and had a few career options to choose from—one of them being research and product development and the other, dentistry.”

CH-53E Super Stallion AST-1

Preparing to Lift a Humvee— Before John Kolb began creating 1:6 scale ordnance collectibles, he piloted CH53E/D “Super Stallion” helicopters like this one for the United States Marine Corps. Thank you so much for all of your service, John. OOHrah! Semper Fi! (Photo: DOD) Click to enlarge.

TJR: R&D and Dentistry? Those both sound like challenging and lucrative career options. So what made you decide to create a military miniatures and collectibles business instead?

“It actually all hinged on a long conversation with my wife (who is a physician). She asked one very important question, ‘Do you have a burning desire to be a dentist?’ I replied, ‘No. Not really, but it’s a good profession that pays well.’ She then asked, ‘Okay, what do you have a passion for?’ I explained this concept of product development and selling a variety of widgets. She replied, ‘Great, let’s do that!’, and that was the genesis of a significant career shift.”

TJR: Very cool! It’s wonderful that you have your wife’s full support. So, how did you get started?

“After browsing countless online forums and trying to figure out how to do ‘this,” I soon realized that I needed to purchase some modeling software (Solidworks) and machines (Haas). I called Solidworks and was very impressed with their responsiveness and willingness to help Vets out.  They actually gave me a student version for just $150.00 because I was a veteran. Great company!”

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Get Down! Those papers on your desk wouldn’t dare fly or “blow away” when being held down by a paperweight as impressive as THIS! Kolb’s larger (non-1:6 scale) products are still miniatures (approximately 12″ tall), but their larger size makes them a superb (and attention-getting) collectible for any former artilleryman or militaria collector. Out-STANDING! (Photo: John Kolb)

TJR: How did you make your decisions regarding those machines, equipment, etc.?

“I really liked what I had read about Haas CNC machines from a variety of users, so before transitioning my savings into these machines, I chose to pay them a visit.  I intentionally underdressed and feigned a level of naivety. I showed up for one of their demo days at their manufacturing plant in Oxnard, CA.  From the time I walked into the door, I was treated like I had just purchased a $250,000.00 machine, even though I was just a visitor.  I was sold on the company and since that visit, I’ve purchased a TL2 lathe and TMP-2 mill.  Once again, they are a great AMERICAN Company.”

TJR: How about ideas? What made you think of making miniature artillery rounds?

“At my final duty assignment, I sat next to an Artillery Officer.  He knew that had a lathe and asked if I could replicate a 155mm Howitzer round.  I said sure, as long as I had either a blueprint or an actual round to model.  He tracked one down for me and as they say, ‘the rest is history.’ It has been an interesting journey, both challenging and the most rewarding profession that I’ve had to date.”  

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This is 1:6 scale! (Photo: John Kolb)

TJR: Could you walk us through the process of making one of your 1:6 scale munitions?

“Sure! First, the projectile body starts as 12-foot billet of aluminum that is cut down to a 4.1-inch slug.  The first cycle cuts the bottom profile, then drills and taps a 3/8-inch x 16 TPI hole.   Next, the front profile is cut and the hole for the fuse is drilled.

The copper rotating band is turned to the correct outside diameter followed by the gas ring groove and it is cut to length.  Next, the fuze is cut from a solid billet of aluminum.  The profile is turned, followed by a grooving cycle to give the back of the fuze its shape. 

The copper ring is then joined to the body, masked and then painted. Next, the masking tape is removed and the bottle opener body is joined to the projectile body.  The fuze is epoxied into place and the graphics are printed (view our production video below).”

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Real Metal is Unmistakable— This super closeup of one of John’s minirounds reveals the real copper ring section. Absolutely stunning realism! (Photo: John Kolb)

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Miniature Metal Masterpiece— John even creates tiny screw-in, screw-out detonator fuse tips, or ogives, for each of his excellent “minirounds.” Great for your GIjOE EOD (Explosive Ordnance Disposal) squad! (Photo: John Kolb)

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Smoke ‘Em if You Got ‘Em— John also offers a 1:6 scale version of the 155H Smoke Projectile. On a real-life battlefield, these babies are great for creating huge volumes of smoke, providing visual cover for the movement of advancing troops. This 1:6 scale version…will look good in your diorama. Hey, it’s non-functional! (Photo: John Kolb)

TJR: Wow. Your work is mind-boggling. All the steps required and the level of detail you achieve—your products are clearly the best of the best. How about custom work? Are your designs customizable in any way, or are they all set in stone, so to speak?

“I’ve made modifications of the original bottle opener design to accommodate the model industry for different applications.  I try my best never to say no, because you never know where the next day will take you. If there is anything you need, please contact us and I’ll do my best to make it happen. Semper Fi!”
John Kolb, Minirounds

Bottom Line: John Kolb’s new “Minirounds” have clearly raised the bar of 1:6 scale achievement as high as it could ever possibly go. Many of his products may be too large for use in GIjOE-sized dioramas, but his smallest, the shells shown in this article and their bottle-opener counterparts, would make absolutely fan-TASTIC additions to any artillery or ammo dump diorama. At $20 a pop, the price, as they say, is right.

Also, our sincerest thanks go out to Capt. Kolb for his service to our country and for his contributions to the 1:6 scale collecting and customizing hobby. It’s our considered opinion that no collection or display of GIjOE or Action Man artillery soldiers (or Marines) would be complete without at least 1 or 2 of John’s miniature masterpieces completing the scene. We highly recommend that you pay John a visit at his website and contact him personally with any questions regarding his fine products. Go, John! Go, Minirounds! 

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Reality in Miniature Doesn’t Come Cheap— The price list on Kolb’s “Minirounds” website proves you’re getting what you pay for; handcrafted, all-metal, highly detailed, professionally created (non-functional) replicas of U.S. military ordnance at various scales. GIjOE fans will be most interested in the 1:6 scale “Mini-Mini M107” and the “Mini-Mini M110A2,” costing $20 and $25 each, respectively. You can even get them made as bottle openers. Out-STANDING! (Photo: John Kolb) Click to enlarge.

 

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